S-Plastics Lexan EXRL0435 resin is a high flow, non-filled, injection moldable grade of non-chlorinated, non-brominated flame retardant systems thathas an UL-94 V0 rating. Lexan* EXRL0435 is available in transparent and tinted color options and is a general-purpose resin ideal for a wide variety of applications.
| TYPICAL PROPERTIES (1) | |||
| MECHANICAL | Value | Unit | Standard |
| Tensile Stress, yield, 50 mm/min | 63 | MPa | ISO 527 |
| Tensile Stress, break, 50 mm/min | 50 | MPa | ISO 527 |
| Tensile Strain, yield, 50 mm/min | 6 | % | ISO 527 |
| Tensile Strain, break, 50 mm/min | 70 | % | ISO 527 |
| Tensile Modulus, 1 mm/min | 2350 | MPa | ISO 527 |
| Flexural Stress, yield, 2 mm/min | 90 | MPa | ISO 178 |
| Flexural Modulus, 2 mm/min | 2300 | MPa | ISO 178 |
| Hardness, H358/30 | 95 | MPa | ISO 2039-1 |
| THERMAL | Value | Unit | Standard |
| Thermal Conductivity | 0.2 | W/m-°C | ISO 8302 |
| CTE, -40°C to 40°C, xflow | 7.E-05 | 1/°C | ISO 11359-2 |
| CTE, 23°C to 80°C, flow | 7.E-05 | 1/°C | ISO 11359-2 |
| Ball Pressure Test, 125°C +/- 2°C | PASSES | - | IEC 60695-10-2 |
| Vicat Softening Temp, Rate B/50 | 139 | °C | ISO 306 |
| Vicat Softening Temp, Rate B/120 | 140 | °C | ISO 306 |
| HDT/Ae, 1.8 MPa Edgew 120*10*4 sp=100mm | 121 | °C | ISO 75/Ae |
| Relative Temp Index, Elec | 125 | °C | UL 746B |
| Relative Temp Index, Mech w/impact | 115 | °C | UL 746B |
| Relative Temp Index, Mech w/o impact | 125 | °C | UL 746B |
| PHYSICAL | Value | Unit | Standard |
| Mold Shrinkage on Tensile Bar, flow (2) | 0.5 - 0.7 | % | S-Plastics Method |
| Density | 1.2 | g/cm³ | ISO 1183 |
| Water Absorption, (23°C/sat) | 0.35 | % | ISO 62 |
| Moisture Absorption (23°C / 50% RH) | 0.15 | % | ISO 62 |
| Melt Volume Rate, MVR at 300°C/1.2 kg | 26 | cm³/10 min | ISO 1133 |
| ELECTRICAL | Value | Unit | Standard |
| Hot Wire Ignition {PLC) | 2 | PLC Code | UL 746A |
| Volume Resistivity | >1.E+15 | Ohm-cm | IEC 60093 |
| Surface Resistivity, ROA | >1.E+15 | Ohm | IEC 60093 |
| Dielectric Strength, in oil, 3.2 mm | 17 | kV/mm | IEC 60243-1 |
| Relative Permittivity, 50/60 Hz | 2.7 | - | IEC 60250 |
| Relative Permittivity, 1 MHz | 2.7 | - | IEC 60250 |
| Dissipation Factor, 50/60 Hz | 0.001 | - | IEC 60250 |
| Dissipation Factor, 1 MHz | 0.01 | - | IEC 60250 |
| Comparative Tracking Index | 225 | V | IEC 60112 |
| FLAME CHARACTERISTICS | Value | Unit | Standard |
| UL Compliant, 94V-2 Flame Class Rating (3)(4) | 0.8 | mm | UL 94 by GE |
| UL Compliant, 94V-0 Flame Class Rating (3)(4) | 3 | mm | UL 94 by GE |
| Glow Wire Flammability Index 850°C, passes at | 1 | mm | IEC 60695-2-12 |
| Glow Wire Ignitability Temperature, 1.0 mm | 850 | °C | IEC 60695-2-13 |
| Oxygen Index (LOI) | 35 | % | ISO 4589 |
| Source GMD, last updated:05/10/2007 | |||
| Parameter | ||
| Injection Molding | Value | Unit |
| Drying Temperature | 120 | °C |
| Drying Time | 2 - 4 | hrs |
| Maximum Moisture Content | 0.02 | % |
| Melt Temperature | 280 - 300 | °C |
| Nozzle Temperature | 270 - 290 | °C |
| Front - Zone 3 Temperature | 280 - 300 | °C |
| Middle - Zone 2 Temperature | 270 - 290 | °C |
| Rear - Zone 1 Temperature | 260 - 280 | °C |
| Hopper Temperature | 60 - 80 | °C |
| Mold Temperature | 80 - 100 | °C |
| Source GMD, last updated:05/10/2007 | ||
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For more information please download the datesheet |
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S-Plastics Lexan EXRL0435.pdf |
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