S-Plastics Lexan HP9NR resin is Low flow polycarbonate. For medical devices and pharmaceutical applications. Healthcare management of change, biocompatible(ISO10993 or USP Class VI). EtO and steam sterilizable. For blow molding applications.
| MECHANICAL | Value | Unit | Standard |
| Tensile Stress, yld, Type I, 50 mm/min | 62 | MPa | ASTM D 638 |
| Tensile Stress, brk, Type I, 50 mm/min | 65 | MPa | ASTM D 638 |
| Tensile Strain, yld, Type I, 50 mm/min | 7 | % | ASTM D 638 |
| Tensile Strain, brk, Type I, 50 mm/min | 110 | % | ASTM D 638 |
| Tensile Modulus, 5 mm/min | 2130 | MPa | ASTM D 638 |
| Flexural Stress, yld, 1.3 mm/min, 50 mm span | 93 | MPa | ASTM D 790 |
| Flexural Modulus, 1.3 mm/min, 50 mm span | 2340 | MPa | ASTM D 790 |
| Hardness, Rockwell R | 118 | - | ASTM D 785 |
| Taber Abrasion, CS-17, 1 kg | 10 | mg/1000cy | ASTM D 1044 |
| Tensile Stress, yield, 50 mm/min | 64 | MPa | ISO 527 |
| Tensile Stress, break, 50 mm/min | 62 | MPa | ISO 527 |
| Tensile Strain, yield, 50 mm/min | 6.8 | % | ISO 527 |
| Tensile Strain, break, 50 mm/min | 100 | % | ISO 527 |
| Tensile Modulus, 1 mm/min | 2300 | MPa | ISO 527 |
| Flexural Stress, yield, 2 mm/min | 93 | MPa | ISO 178 |
| Flexural Modulus, 2 mm/min | 2100 | MPa | ISO 178 |
| IMPACT | Value | Unit | Standard |
| Izod Impact, unnotched, 23°C | 3204 | J/m | ASTM D 4812 |
| Izod Impact, notched, 23°C | 747 | J/m | ASTM D 256 |
| Izod Impact, notched, -30°C | 136 | J/m | ASTM D 256 |
| Falling Dart Impact (D 3029), 23°C | 169 | J | ASTM D 3029 |
| Instrumented Impact Total Energy, 23°C | 77 | J | ASTM D 3763 |
| Izod Impact, notched 80*10*4 +23°C | 54 | kJ/m² | ISO 180/1A |
| Izod Impact, notched 80*10*4 -30°C | 15 | kJ/m² | ISO 180/1A |
| Charpy 23°C, V-notch Edgew 80*10*4 sp=62mm | 72 | kJ/m² | ISO 179/1eA |
| THERMAL | Value | Unit | Standard |
| Vicat Softening Temp, Rate B/50 | 157 | °C | ASTM D 1525 |
| HDT, 0.45 MPa, 6.4 mm, unannealed | 137 | °C | ASTM D 648 |
| HDT, 1.82 MPa, 6.4 mm, unannealed | 132 | °C | ASTM D 648 |
| CTE, -40°C to 40°C, xflow | 7.E-05 | 1/°C | ASTM E 831 |
| CTE, -40°C to 95°C, flow | 6.84E-05 | 1/°C | ASTM E 831 |
| Specific Heat | 1.25 | J/g-°C | ASTM C 351 |
| Thermal Conductivity | 0.19 | W/m-°C | ASTM C 177 |
| CTE, -40°C to 40°C, flow | 7.E-05 | 1/°C | ISO 11359-2 |
| CTE, -40°C to 40°C, xflow | 7.E-05 | 1/°C | ISO 11359-2 |
| Vicat Softening Temp, Rate B/50 | 160 | °C | ISO 306 |
| Vicat Softening Temp, Rate B/120 | 162 | °C | ISO 306 |
| HDT/Af, 1.8 MPa Flatw 80*10*4 sp=64mm | 131 | °C | ISO 75/Af |
| Relative Temp Index, Elec | 80 | °C | UL 746B |
| Relative Temp Index, Mech w/impact | 80 | °C | UL 746B |
| Relative Temp Index, Mech w/o impact | 80 | °C | UL 746B |
| PHYSICAL | Value | Unit | Standard |
| Specific Gravity | 1.2 | - | ASTM D 792 |
| Specific Volume | 0.83 | cm³/g | ASTM D 792 |
| Density | 1.19 | g/cm³ | ASTM D 792 |
| Water Absorption, 24 hours | 0.15 | % | ASTM D 570 |
| Water Absorption, equilibrium, 23C | 0.35 | % | ASTM D 570 |
| Water Absorption, equilibrium, 100°C | 0.58 | % | ASTM D 570 |
| Mold Shrinkage, flow, 3.2 mm | 0.5 - 0.7 | % | S-Plastics Method |
| Melt Flow Rate, 300°C/1.2 kgf | 2.5 | g/10 min | ASTM D 1238 |
| Density | 1.2 | g/cm³ | ISO 1183 |
| Water Absorption, (23°C/sat) | 0.26 | % | ISO 62 |
| Moisture Absorption (23°C / 50% RH) | 0.1 | % | ISO 62 |
| Melt Volume Rate, MVR at 300°C/1.2 kg | 2 | cm³/10 min | ISO 1133 |
| OPTICAL | Value | Unit | Standard |
| Light Transmission | 88 | % | ASTM D 1003 |
| Haze | 1 | % | ASTM D 1003 |
| Refractive Index | 1.586 | - | ASTM D 542 |
| FLAME CHARACTERISTICS | Value | Unit | Standard |
| UL Recognized, 94HB Flame Class Rating (3) | 0.45 | mm | UL 94 |
| Source GMD, last updated:09/18/2007 | |||
| Parameter | ||
| Injection Molding | Value | Unit |
| Drying Temperature | 120 | °C |
| Drying Time | 3 - 4 | hrs |
| Drying Time (Cumulative) | 48 | hrs |
| Maximum Moisture Content | 0.02 | % |
| Melt Temperature | 320 - 345 | °C |
| Nozzle Temperature | 315 - 340 | °C |
| Front - Zone 3 Temperature | 320 - 345 | °C |
| Middle - Zone 2 Temperature | 310 - 330 | °C |
| Rear - Zone 1 Temperature | 300 - 320 | °C |
| Mold Temperature | 80 - 115 | °C |
| Back Pressure | 0.3 - 0.7 | MPa |
| Screw Speed | 40 - 70 | rpm |
| Shot to Cylinder Size | 40 - 60 | % |
| Vent Depth | 0.025 - 0.076 | mm |
| Parameter | ||
| Extrusion Blow Molding | Value | Unit |
| Drying Temperature | 115 - 120 | °C |
| Drying Time | 4 - 6 | hrs |
| Drying Time (Cumulative) | 48 | hrs |
| Maximum Moisture Content | 0.02 | % |
| Minimum Moisture Content | 0.01 | % |
| Melt Temperature (Parison) | 265 - 275 | °C |
| Barrel - Zone 1 Temperature | 260 - 275 | °C |
| Barrel - Zone 2 Temperature | 260 - 275 | °C |
| Barrel - Zone 3 Temperature | 260 - 275 | °C |
| Barrel - Zone 4 Temperature | 260 - 275 | °C |
| Adapter - Zone 5 Temperature | 260 - 275 | °C |
| Head - Zone 6 - Top Temperature | 260 - 275 | °C |
| Head - Zone 7 - Bottom Temperature | 260 - 275 | °C |
| Screw Speed | 15 - 50 | rpm |
| Mold Temperature | 65 - 95 | °C |
| Die Temperature | 270 - 280 | °C |
| Source GMD, last updated:09/18/2007 | ||
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For more information please download the datasheet |
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S-Plastics Lexan HP9NR.pdf |
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